Case Studies

Real projects. Real outcomes.

A sample of what we’ve delivered across industrial, utilities, and research settings — with results tracked, not assumed.

155+
Injuries prevented
$1M+
In documented cost savings
32
Studies in our systematic review
Flagship program

The longest-running engagement we run.

Other engagements

Across utilities, construction and logistics.

Utilities

MSK Injury Prevention — Large Energy Company

The risk

MSK injury risk across complex, multi-site worksites.

What we did

Training packages, risk assessment tools, leader training, and MSK injury risk screening.

Business impact

155+ injuries prevented — fewer claims and less lost time for the client, and the single biggest contributor to our tracked cost-savings figure.

155+ injuries prevented
Utilities

Onsite Injury Prevention Program

The risk

Ongoing injury risk on a live utilities worksite, without early intervention in place.

What we did

Hands-on injury prevention and early intervention services delivered directly on-site at a Lake Macquarie facility.

Ongoing program
Utilities

Task Demands Database

The risk

No structured way to match task demands to injury prevention and RTW decisions.

What we did

Task assessment and demands analysis, reports, and a working database for interventions and RTW guidance.

Completed
Utilities

RTW Program Review & Redesign

The risk

Existing return-to-work programs weren’t delivering the recovery outcomes or operational efficiency the business needed.

What we did

Reviewed and redesigned the RTW programs end to end.

Completed
Energy sector

Ergonomic Task Redesign — Valve Actuation

The risk

A specific high-exposure task at a power station, carrying injury risk and taking longer than it needed to.

What we did

Redesigned the task to reduce both injury risk and the time required to complete it.

Business impact

A faster, lower-risk method for a task performed repeatedly across shifts — less cumulative exposure without adding time to the job.

Completed
Heavy industry

Rugged At Work — Case Deployments

The risk

Workforce injury and onboarding risk across heavy industry, construction, and infrastructure/logistics sites.

What we did

Anonymised deployments doing workforce risk mapping, early intervention and new-starter screening.

Multiple sites
Behind the programs

Research that backs the method, not just the marketing.

Active PhD research at the University of Sydney into musculoskeletal injury screening in hazardous manual-task workforces — the same problem our on-site programs are built to solve, examined properly rather than assumed.

PROSPERO CRD42024531748

32
Studies in the completed systematic review
2026
Publication pending

Our direct project experience to date is concentrated in energy, utilities, construction and logistics. Where a case study or capability doesn’t extend to a sector we haven’t yet worked in — mining, for example — we say so plainly rather than implying otherwise. The experience above is presented as transferable heavy-industry capability, not as sector-specific history it isn’t.

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